Electric cable system



March 21, 1939. P. DUNSHEATH ELECTRICv CABLE SYSTEM Filed Oct. l2, .1.935 2 Sheets-Sheet l March 21, 1939. P. DUNSHEATH ELECTRIC CABLE SYSTEM Filed Oct. l2, 1935 2 SheeLS-Sheerl 2 w .MQ mg n NN wh NM UW@ ww w n n Nw wg Patented Mar. 21, 1939 UNITED STATES PATENT OFFICE ELECTRICy CABLE SYSTEM Application October 12, 1935, Serial No. 44,735 In Great Britain October Z7, 1934 4 Claims.

This invention relates to means for protecting electric cable systems of the kind in which the cables or the cable system as a whole (cables, joints and terminals) depend for the strength of their insulation to an important extent on the existence of gas under a pressure substantially above atmospheric pressure within the sheath of the cable. This type of cable will be spoken of hereinafter as a cable with internal 10 gas pressure. In such cables, Where the internal construction permits free new of the pressure gas along the cable, the pressure is substantially uniform in the cable and any fall of pressure due to local damage would be quickly l made evident at an indicator communicating with the interior of the cable sheath at any point within a considerable range of cable length. There are however other types of cables with internal gas pressure in which there is no free o flow of the pressure gas along the cable so that, when leakage of gas occurs at any point, the fall of pressure due to it is not transmitted along the cable or is only transmitted slowly. In such cases, an indicator connected with the interior 5 of the sheath at some point will not suiice to give a quick indication of damage taking place at any other point in the length of the cable.

A cable of the kind just referred to is described in the specification of Patent No. 2,052,922. This m cable has an impregnated paper dielectric and contains between the outside of the dielectric and the sheath cushions of compressed gas serving to accommodate the expansion and contraction of the impregnating compound. These gas 3,-; cushions are cut oli from each other by spacing strips or otherwise so that free longitudinal movement of the gas is prevented. Under normal conditions, these gas cushions are all at substantially the same pressure so that there is no tendm ency for longitudinal now to take place. If `however there is a leakage from one of the gas cushions so that the pressure falls, a tendency to longitudinal movement will be produced and slow leakage past the separating barriers between the 45 gas cushions may take place so that, in course of time, a reduction of pressure over a considerable length of cable may be produced, thereby introducing the possibility -of breakdown of the dielectric. In order to protect such a cable system, it is o() necessary to have some means of lndlcating the occurrence of local leakage. The present invention provides a protective arrangement for cables land cable systems which is particularly applicable ,55 for indicating leakage in cables of the kind just described but is also generally applicable to cables with internal gas pressure.

This protective arrangement is of a kind, known for use with pipes or vessels, in which the article to be protected is enclosed in a pipe with clearance between the outside of the article and the inside of the pipe so that free longitudinal flow of gas can take place between the two. This pipe is scaled ofi in lengths and the interior of each length is connected to a pressure-responsive device which will give an indication of any substantial change of pressure taking place in the clearance space. Accordingly if leakage into the space takes place, the escaping gas will cause a rise in pressure there, and this will be communicated to the pressure-responsive device and Will thereby be made detectable.

The clearance space need not be greater than will suffice to ensure free longitudinal communication. The pipe may be formed conveniently as a second sheath applied over the complete cable and may be spaced from the cable by an open helix of paper strip or by a similar projcction formed by the reinforcement of the cable sheath.

It is preferable to lill the clearance spaces with gas at a pressure slightly above or below that of the atmosphere and to arrange an indicating device to show if this pressure falls or rises to atmospheric. This will protect the system against any error in operation due to a fault in the enclosing pipe and will provide an indication should both main cable sheath and enclosing pipe be simultaneously punctured. The pressure-responsive device, in such an arrangement, may be made to indicate the :failure of the normal pressure in the enclosing pipe as well as any additional pressure caused by a leak in the cable.

It is preferred to group together a number of pressiu'e-responsive devices, since this arrangement has the advantage that the Whole of the group maybe arranged to transmit indications by way of a single electric circuit. This may be done by causing all oi the devices of a group to operate `contacts placed in parallel in the circuit. By this means, the operation of any one of the devices of a lgroup will indicate at the inspection point that there is a fall oi pressure in one of the parts of the system adjacent to the place 'where the devices are grouped. Examination of .these devices will then show which has been actuated so that the part of the system which is faulty can be readily ascertained.

The invention deals with cases where there are in a system two or more cables running side by side, for instance the three single core cables of a three phase system. In accordance with the invention a protective arrangement ci the kind `indicated is applied jointly to two or more cables working side by side by placing each of the cables in a separate pipe and by connecting two or more of the similar pipe lengths of different cables to one and the same pressure-responsive device. In this device the pressures in the different pipe lengths are balanced against each other so that the device is operated by differences in the pressures in the lengths oi pipe.

In general and particularly for the type of cable referred to in the opening part of this specication, it is important that the pressure-responsive device should be able to indicate a small change in pressure due to leakage. In practice there is a difficulty in the way of realizing this desirable result, since changes of pressure in the pipe due to other normal causes may also occur to an extent comparable with the changes due to leakage. Such normal pressure changes are caused by the variation of temperature of the gas enclosed in the clearance space, which variations are due both to internal and external causes. In working in accordance with the present invention such normal changes of pressure are compensated for since they would occur to approximately the same extent in two cables running side by side. By balancing these pressures against each other normal similar changes will produce no resultant effect and only an abnormal change, such as that due to leakage will be made evident, hence it is possible in accordance with the invention, to use a more sensitive pressuresponsive device than would otherwise be practicable and accordingly a small leakage may be detected; at the same time the combined pressure-responsive device is simpler and cheaper to manufacture and install than would be the case with separate devices for each cable.

The invention will be described further with the aid of the accompanying drawings which show by way of example the application of the invention to a threeephase cable system consisting of three single core cables,

Figure l shows diagrammatically a portion of the cable system, comprising a joint, arranged in combination with an electric signalling circuit.

Figure 2 shows partly in section the arrangement of the gas pressure spaces at a joint.

Figure 3 shows in section on an enlarged scale an indicating device arranged to serve a group of three lengths.

Figure 4 is a section of the right hand end part of Figure 3 on a plane at right angles to that of Figure 3.

Figure 5 shows in section one end of Figure 2.

The parts of the cable system are, for the purposes of protection against loss of pressure, divided into lengths. Each length consists either of a joint box I or a length of cable 2 between two joint boxes. Between the outer casing shown in Figure 1 and the pressure-containing casing, there is in each length a clearance space. This space is made small in order that the rise of pressure in it for a given leakage of gas from the cable may be comparatively great. From Figure 2, it will be seen that the joint box 3 is enclosed in an outer casing 4 which at each end is joined by means of a wiped joint 'I to the outer sheath 6 of a length of cable and that the space between the two enclosures 3 and 4 of the cable joint is closed at each end by this wiped joint '1. The inner sheath 5 of the cable encloses the pressure gas. The two sheaths are spaced apart by the helical lapping 8 consisting of the metal tape reinforcement for the inner Sheath. Since this is applied in a continuous helix with the turns spaced apart, there is a continuous helical passage from one end to the other or each length ol cable between the two sheaths 5 and 5. rThe method of sealing oiif this helical passage at the end of a joint box is shown in dotted lines at the right hand end of the box at Figure 2 and by the section of this part shown in Figure 5. The outer sheath terminates at the place marked 5D. The inner sheath is continued and passes through a packing arrangement indicated at 5I. The space 52 within the end of the box and between the wall of the box and the cable and the packing arrangements 5I and 53 is filled completely by running in molten metal. The space between the two sheaths Ei and 6 of 'each length of cable is in this way sealed oir at the place of entry oi the cable into the two joint boxes in which it is electrically connected to the two adjacent lengths.

Each joint I is provided with a connecting pipe 9 leading to the leakage indicator ID ior the group oi three joints. A similar indicator I i) is also provided for each group of three lengths oi cable 2, the connection between these lengths and the indicator being made by means of pipes I I.

To complete the system, an indicator ID will be provided for each group of joints and for each length of cable between joints. These are indicated diagrammatically in the centre part oi Figure l. All these indicators I will be connected between one side of the pilot loop I2 and earth as shown in Figure i. The dotted portion of the loop shown at the right hand end oi the figure indicates a prolongation of the loop icr the full length of the system or the portion of the system, the indicators of which are connected to the inspection station containing the apparatus shown at the leit hand end of Figure l. This apparatus comprises a two-way switch I3 which, when thrown over to the right hand side, connects one side of the loop I2 by way of the contact Ill to the alarm signal I5 and the battery IS, the other side of which is connected to earth. With this arrangement, when a Contact is made at any of the indicators iB, a circuit is closed including the battery I6 and the alarm signal I5 y;

so that an indi-cation is given at the inspection station.

By throwing over the switch I3 to the left hand side, the loop is disconnected from the alarm signal I5 and is connected by way of contacts Il and I8 with apparatus which provides ior the location of the indicator at which contact has been made.

This apparatus comprises a galvanometer I9,

a fixed resistance 2i) and a variable resistance i..

2l. It will be seen from Figure l that this apparatus together with the loop i2 forms a bridge circuit when the switch I3 is in the left hand position. Two arms of the bridge are formed by the xed resistance 2U and a variable resistance 2I respectively. The galvanometer I9 is connected across the ends of these two arms. The loop l2 forms a resistance also connected across the galvanometer. The battery is connected between the junction of the resistances 2i! and 2l and some point on the loop I2 where Contact has been made by an indicator IG. The earth forms a part of this connection. It will be seen that, by adjusting the resistance 2I, the bridge can be balanced and, from the value for the variable 75 resistance 2l thus obtained taken in conjunction with the value of the resistance 2U and the resistance of the loop l2, the position of the indicator having the closed contact can be determined.

The construction of each of the indicators IB is shown by Figure 3. The indicator comprises a chamber divided into three parts by two metal diaphragms. The central part of the chamber is formed by a cylinder E2, on each end face of which is clamped a iiexible diaphragm 23. This clamping is effected by the end part of the chamber, which is a slightly dished disc 24, having a tubular extension in the centre. The dishing accommodates the outward displacement of a diaphragm 23 and the central tubular part 25 houses a spring 26. A similar spring 2l is placed between the two diaphragms 23, being held in cups 28 each attached to the centre of one of the diaphragms.

The outer springs 2li are supported at their outer ends by a iiange 29 projecting inwards at the end of the tubular extension 25. This flange also carries a disc 3B, having a central aperture serving as a bearing through which slides a rod ,s Si, the inner end of which is attached to the disc 32. This disc is attached to a diaphragm 23 and is acted upon by the inner end of a spring 25. The outer end of the rod 3l carries a projection 3S. l

The outer end of each rod 3l projects into a space enclosed by a bell 34 formed of insulating material which is mounted on the outside of the flange 29. The end of this bell carries a terminal 35 on the outside and a contact plate 3S on the inside, the terminal and plate being connected together. Within the bell is a spring contact member 3l mounted on the end of a supporting arm 38. The member if] has in its upper part a slot Sil in which works the end of a pivoted catch 4@ which is mounted on the support 4l carried on the arm 3S. At the inner part of this catch 4i? is a notch 42 which receives the end of the projection 33 on the sliding rod l. The drawings show the relative positions of the parts when the pressures are correct, that is to say, when the indicator is in the inoperative position. If a rod Si slides either' inwards or outwards from the position shown, the projection 33, pressing against one of the faces of the notch il?, tilts that end of the cat-ch 40 upward and thereby disengages the other end from the spring contact member 3l which then moves outward to make contact with the plate 3G.

The central part of the body of the chamber carries a terminal 43 which is connected to earth by the wire lil (Figure l). Metallic parts between the terminal 43 and each contact member 31 provide continuity of electrical connection and accordingly, when a member 31 is released, one of the terminals 35 is connected through the device and the wire i4 to earth.

By reference to Figure 4, it will be seen that each projection 33 has a laterally extending finger d'5 which co-operates with two indicating collars 46 which slide with some friction on the fixed pin lll' which lies parallel with the rod 3l. Accordingly any displacement of the projection 33 from its normal central position will be accompanied by the movement of one of the collars i6 along the pin lll and the displaced collar will not return to its initial position even if the projection 33 comes back to its normal place. Accordingly on inspecting an indicator on which a contact has been closed, it will be possible to recognise the direction of the movement which produced the closing of the contact by examining the indicating collars 45.

As shown in Figure 3, three pipes 9 connect the three parts of the indicator chamber with the three members of the lengths of the system with which the indicator is associated. With this arrangement, a signal will be given and the cause of the signal can be ascertained by examining the indicating collars i6 for any failure in the group except a very unlikely one in which faults occur simultaneously and with equal rapidity in all three clearance spaces of the group.

if leakage occurs from the cable into the clearance space connected with the central part of the chamber, both diaphragms moving outwards and the two outer collars il@ are displaced towards the outer ends of their pins d1. If a fault occurs causing a rise of pressure in one of the end parts of the chamber, the adjacent diaphragrn moves inward while the other diaphragm only has a small displacement, if any. This is indicated by the inward displacement of one of the collars while the other three collars re main undisturbed. If faults occur` causing a rise of pressure simultaneously in the two end parts of the chamber, the two diaphragms move inwards accompanied by the two inner collars 46. If faults occur causing simultaneous rises of pressure in the centre part and one of the end parts of the chamber, the diaphragm between these two parts is not materially displaced but the other diaphragm moves outwards, displacing outwards the outer collar l associated with it.

As previously indicated, it will generally be advantageous to strengthen the protection by arranging that the indicators show when a fault occurs in the pipe. With the arrangement indicated, this can be done conveniently by filling the clearance spaces with gas to such an extent that A it normally has a pressure above that of the atmosphere, for instance, an absolute pressure of 2 atmospheres. If a failure occurs in the wall of the pipe, the pressure falls in the length including the fault and there is a corresponding fall of pressure in the part of the chamber and the indicator connected with this part of the system. This fall of pressure or any group of simultaneous falls of pressure will have actions which are the converse of the rises of pressure previously discussed and will result in the giving of an indication that a fault has occurred.

It will be understood that in the preceding description and in the following claims the word pipe, as applied to the outer enclosure of the parts of the cable system, is being used in the most general sense as indicating an appropriate casing for enclosing the respective part of the system with small, but deiinite, clearance. In the example illustrated, the pipe on the cable lengths is the outer sheath of the cable; the pipe on the joint boX is the casing l which is formed of two parts which are joined together on the horizontal plane by a metallic joint (not shown) at each side.

It will be understood that care must be exercised in the making and applying of the pipe and in the sealing off of the lengths from each other in order to obtain satisfactory operation of the protective arrangements. In the example illustrated, the sealing off is effected in each end of the joint box 3. The method of doing this is shown by dotted lines at Ithe right hand end of the box in Figure 2.

What I claim as my invention is:

l. The combination with a plurality of coextensive cables each containing gas under pressure and in each of which there is substantially no free flow of the gas along the cable, of means for indicating leakage of gas occurring at a point in a cable before this leakage is directly manifested at other distant points in the cable, comprising gas-tight enclosures for the respective cables each enclosure surrounding a co-eXtensive substantial portion of its corresponding cable and providing a space around the portion of the cable into which gas leaking from any point of the enclosed portion of the cable will flow, the total space between the enclosure and the cable being of such dimension as to produce a measurable rise of pressure in the space for leakage from any point of the enclosed part of the cable before such leakage is manifested at other distant enclosed points, and indicating means responsive only to diiferential pressure changes in the enclosures of the plurality of cables.

2. The combination with a. plurality of coextensive cables each containing gas under pressure and in each of which there is substantially no free ow of the gas along the cable, of means for indicating leakage ci gas occurring at a point in a cable before this leakage is directly manifested at other distant points in the cable, comprising gasetight enclosures for the respective cables each enclosure surrounding a coextensive substantial portion of its corresponding cable and providing a space around the portion of the cable into which gas leaking from any point of the enclosed portion of the cable will ilow, the total space between the enclosure and the cable being of such dimension as to produce measurable rise of pressure in the space for leakage from any point of the enclosed part of the cable before such leakage is manifested at other distant enclosed points, and indicating means responsive only to differential pressure changes in the enclosures of the plurality of cables, the enclosures containing iluid under a pressure which is different from atmospheric pressure and which is different from the pressure of the gas in the cable whereby a leakage in the enclosure may also be detected.

3. The combination with a plurality of co-extensive cables containing insulating iluid under pressure, the cables being of a character in which the free flow of iluid along the cable is restricted by the internal structure of the cable, of means for indicating leakage of gas occurring at any point in any one cable before this leakage is directly manifested at distant points in the cable, comprising a continuous series of enclosures surrounding the respective cables, the successive enclosures along the several cables being of substantially corresponding length and capacity so that for any enclosure in the series along one cable there is a corresponding enclosure along another cable, each enclosure being adapted to provide an enclosed space to receive any fluid leaking through the cable at any point which it encloses, the total space between each enclosure and the cable being of such dimension as to produce a measurable rise of pressure in said space by reason of leakage into it before such leakage is manifested at other distant enclosed points, and indicating means responsive only to differential pressure changes in corresponding enclosures of the plurality of cables.

4. The combination with a plurality of coex tensive cables each containing fluid under pressure and in each of which the free flow of fluid along the cable is restricted by the internal structure of the cable, of means for indicating leakage of uid occurring at any point in a cable before this leakage is directly manifested at other distant points in the cable comprising gas-tight enclosures fer the respective cables, each enclosure surrounding a co-extensive substantial portion of its corresponding cable and providing a space around the portion of the cable into which fluid lealn'ng from any part of the enclosed cable will flowy the total space between the enclosure and the cable being of such dimension as to produce a measurable rise of pressure in the space for leakage from any point of the enclosed part of the cable before such leakage is manifested at other distant enclosed points, indicating means responsive only to dili'erential pressures in the enclosures of the plurality of cables, and signalling means for indicating in which of the plurality of cables. the pressure rise in the leakage space has occurred.

PERCY DUNSHEATH. 

